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High-speed automatic BOV filling line with a compact 12.5-meter layout, integrating automatic valve insertion, three-head under-the-cup gassing and crimping, nine-head through-the-valve liquid filling, checkweighing, actuator pressing and capping.
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Key Specifications
● Output: 70–80 cans/min (4,200–4,800 cans/hour)
● Line Length: 12,500 mm
● Valve Size: 1 inch (25.4 mm)
● Core Configuration: Three-head gassing and crimping with nine-head liquid filling
● Pressure Medium: Clean compressed air or nitrogen
● Applications: Facial mist, sunscreen, wound-care sprays, edible oil sprays and other BOV products
The AILE ALBOV80 represents advanced barrier packaging automation. Unlike our standard aerosol filling line designed for conventional propellants, this Bag-on-Valve platform hermetically encloses the product inside a multi-layer laminated pouch while pressurized clean compressed air or nitrogen (N2) surrounds the exterior. Learn more about Bag-on-Valve technology and the BOV filling process.
The line synchronizes automated can feeding, valve elevating and inserting, a 3+9 monoblock filling turret (3 under-the-cap gas sealing heads & 9 high-pressure fluid micro-dosing heads), online checkweighing, actuator button pressing, outer capping, and accumulation packaging into a single high-efficiency workcell.
The complete linear packaging line utilizes an integrated 12.5-meter straight layout, maximizing throughput while conserving workshop cleanroom space:
High-capacity sorting table delivering continuous, jam-free container feeding into the inline conveyor.
Inclined bucket elevator and dedicated orientation chute engineered to sort and insert Bag-on-Valve pouches without bag puncture.
Integrates 3 under-the-cap gas charging/crimping heads and 9 positive displacement dosing heads. Cycles 3 containers simultaneously.
Precision online weighing belt with pneumatic blow-off rejection arm for 100% finished container quality verification.
Rotary vibration bowl sorting spray buttons with guided vertical pressing to prevent stem misalignment or discharge.
Automatic inclined cap elevator feeding protective overcaps to an inline rotary pressing head.
Heavy-duty SUS304 manual collection table with motor drive for final visual inspection, packing, and boxing.
| Productivity | 70–80 cans/min (4,200–4,800 cans/hour) |
|---|---|
| Head Configuration | 3 Sealing & Gas Charging Heads + 9 High-Pressure Liquid Heads |
| Control Architecture | Siemens Touchscreen & Siemens PLC with Servo Driving |
| Safety Protection | Interlocking Safety Doors (Automatic Cycle Emergency Stop) |
| Applicable Container Diameter | Ø35 mm – Ø65 mm |
| Applicable Container Height | 70 mm – 330 mm |
| Applicable Aerosol Valve | Conventional 1 inch (25.4 mm) Bag-on-Valve |
| Filling Liquid Volume | 30 ml – 500 ml (Positive displacement micro-metering) |
| Supported Propellants | Clean Compressed Air, Nitrogen (N2) |
| Working Air Pressure | 0.6 – 0.8 MPa |
| Pneumatic & Electrical Brands | SMC Pneumatics / AirTAC / Siemens Electricals |
| Material Grade | SUS304 Main Frame with Sanitary SUS316L Fluid Pathways |
| Total Straight Line Length | 12,500 mm (12.5 meters) |
| Detailed Technical Dossier | *Full layout drawings, air consumption calculations, and electrical schematics provided upon formal RFQ. |
Saline nasal rinses, sterile eye irrigation, antiseptic wound wash, and burn relief mists.
Continuous sunscreen spray, pure thermal water, moisturizing toner mists, and shaving foam.
Olive oil cooking sprays, pan release oils, and gourmet vinegar mists in food-safe containers.
Compact water-based fire extinguishers and high-purity chemical surface protectors.
Clients provide sample cans, Bag-on-Valve pouches, actuators, and product batches. We calibrate starwheels, vacuum seals, and crimp jaws specifically to your specifications.
Every ALBOV80 line undergoes high-speed wet trials according to our pre-shipment FAT checklist, validating internal pouch pressure and seal integrity prior to crating.
Supplied with complete electrical schematics, pneumatic piping diagrams, and detailed video tutorials explaining quick starwheel changes and daily sanitation procedures.
AILE provides remote commissioning assistance as well as dispatched field engineers for cleanroom installation, SAT validation, and operator training upon request.
A full set of critical wearing components (vacuum sealing cups, crimping collets, dosing seals) is packed with the machine, with additional stock available for express international dispatch.
