Home > Products > Filling Lines > Standard Aerosol Filling Line
A modular automatic aerosol filling line for conventional 1-inch aerosol products, integrating can feeding, liquid filling, valve insertion, crimping and propellant filling at 40–60 cans per minute.
________________________________
Key Specifications:
• Production Capacity: 40–60 cans/min (2,400–3,600 cans/hour, volume dependent)
• Container Diameter: Ø35–70 mm
• Applicable Valve: Standard 1-inch (25.4 mm) aerosol valve
• Propellant Compatibility: LPG, DME, CO2, N2, R134a
The AILE standard automatic aerosol filling line is an industrial turnkey solution purpose-built for conventional 1-inch aerosol packaging. It streamlines container infeed, multi-head liquid dispensing, automated valve sorting and insertion, tight crimp sealing, high-pressure propellant metering, dynamic checkweighing, spray button pressing, and overcapping into one seamless production flow. Explore other standard aerosol filling line configurations for different production and automation requirements.
The complete straight production line occupies a nominal span of 16.5 meters. Modular connection points allow flexible adaptation to workshop dimensions:
Rotary sorting mechanism that aligns bulk empty cans into a smooth, single-lane flow without body scratching.
Vibratory sorting bowl and mechanical guide chute to seat standard 1" valves into can openings automatically.
Synchronized metering cylinders for liquid injection directly followed by precision collet sealing on the 1" cup.
Integrated gas booster pump charging propellant through the aerosol valve with zero-leakage sealing heads.
Inline electronic weighing belt with high-speed pneumatic blow-off flipper to discard non-conforming weights.
Directional vibration bowl sorter and press cylinder ensuring proper seating of spray buttons without discharge.
Inclined elevator bucket carrying outer dust caps to the top press-down wheel assembly.
Side-clamping bottom-code conveyor (1000 mm) followed by an 1800 mm stainless steel final packing collection table.
Standard industrial solvent acrylic and touch-up spray paints in tinplate containers. Learn more about selecting a spray paint aerosol filling machine.
Water-based and solvent-based home and commercial aerosol air fresheners.
Household insect killers, mosquito repellents, and pest control aerosol formulations.
Penetrating oils, anti-rust lubricants, silicone release sprays, and multipurpose technical sprays. Explore our dedicated lubricant aerosol filling line for automotive and industrial spray products.
Personal care body sprays and dry aerosol deodorants using food-grade SUS316L liquid conduits.
Kitchen degreasers, glass cleaner sprays, and multipurpose foaming surface cleaners.
| Productivity | 40–60 cans/min (2,400–3,600 cans/hour) |
|---|---|
| Applicable Container Diameter | Ø35 mm – Ø70 mm |
| Applicable Container Height | 80 mm – 300 mm (Custom dimensions available) |
| Applicable Aerosol Valve | Conventional 1 inch (25.4 mm) aerosol valve |
| Supported Propellants | LPG, DME, CO2, N2, R134a |
| Operating Voltage | 3 PHASE 380V; 50/60 Hz (Custom voltages available) |
| Installed Power | Approx. 5.5 KW |
| Pneumatic Brand Components | AIRTAC / SMC |
| Construction Material | SUS304 Main Frame with SUS316L Contact Parts |
| Total Line Length | 16,500 mm (Linear footprint) |
| Warranty | 12 Months Standard Commercial Warranty |
| Detailed Technical Drawings | *Full air consumption calculations and CAD layouts supplied upon inquiry. |
Clients can provide their exact aerosol cans, valves, actuators, and liquid batches to our facility. We customize starwheels and tooling for test runs to verify operational fit.
Every production line undergoes continuous dry and wet Factory Acceptance Testing (FAT) to inspect crimp diameter, crimp depth, gas-sealing tightness, and dosing repeatability before sign-off.
Complete bilingual operation manuals, pneumatic layout schematics, wiring diagrams, and high-definition video guides covering installation, mold-changing, and routine maintenance are included.
We offer remote video-guided commissioning assistance as well as dispatched field service engineers for on-site machine assembly, wiring, and operator training upon request.
A standard toolkit and common wearing parts (sealing rings, crimping collets, gas nozzles) are packed with the line. Additional spare parts are maintained in inventory for international express dispatch.
