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A compact rotary-indexing machine that combines liquid filling, automatic valve feeding, crimping and propellant filling in one enclosed workstation.
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KEY SPECIFICATIONS
• Verified Production Capacity: 25–30 cans/min (1,500–1,800 cans/hour, volume dependent)
• Footprint Advantage: Monoblock body (960×1220 mm) / Total length with conveyor: 3,000 mm
• Valve Feeding Capability: Dedicated rotary vibratory bowl for stemless/butane aerosol valves (1-inch conventional also compatible)
• Container Compatibility: Diameter Ø35–70 mm | Height 80–315 mm
• Construction: Heavy-duty SUS304 structure with sanitary SUS316L fluid contact pathways
The AILE AL-QWX-ZP integrates dual liquid filling pistons, an automated stemless/butane valve orientation feeder, and a precision crimping mechanism on a single rotary indexing starwheel. While large manufacturing plants typically rely on our standard aerosol filling line (16.5m length), this rotary platform provides a lean, high-ROI alternative that solves the manual valve placing bottleneck.
Equipped with stainless steel enclosing doors, pneumatic interlocking control, and optical can-detect sensors, the system prevents misoperation and guarantees consistent sealing uniformity.
The rotary monoblock integrates the can conveyor, rotary main table, and automatic vibratory valve sorter into a compact 3-meter production span:
Transports empty metal or aluminum aerosol cans smoothly into the rotary positioning starwheel.
Dual positive displacement volumetric metering cylinders ensure rapid, splash-free liquid dispensing up to 300ml.
Dedicated sorting bowl with guided discharge chute designed to orient and insert stemless/butane valves reliably.
Mechanical valve stabilizer seats the valve cup securely before precision collet expanding locks it gas-tight.
| Model | AL-QWX-ZP |
|---|---|
| Production Capacity | 25–30 cans/min (1,500–1,800 cans/hour) |
| Max. Liquid Filling Volume | Up to 300 ml per head (Adjustable dosing) |
| Filling Accuracy | ≤ ±1% |
| Applicable Container Diameter | Ø35 mm – Ø70 mm |
| Applicable Container Height | 80 mm – 315 mm |
| Applicable Aerosol Valve | Stemless / Butane valve & Standard 1-inch valve |
| Working Air Pressure | 0.5 – 0.7 MPa |
| Operating Voltage | 3 Phase 380V; 50/60 Hz (Custom voltages available) |
| Machine Dimensions | Main Body: 960 × 1220 × 1550 mm | With Conveyor: 3000 × 1220 × 1550 mm |
| Pneumatic & Component Brands | AirTAC / SMC precision pneumatics; NSK bearings |
| Material Grade | SUS304 protective enclosure with SUS316L fluid contact path |
| Air Consumption & Detailed Schematics | *Supplied via project proposal upon container sample confirmation. |
Optimized for high-precision sealing of stemless butane valves commonly used in camping gas canisters.
Handles anti-rust fluids, penetrants, and industrial silicone sprays with consistent dosage control.
Suitable for touch-up spray paints, air fresheners, and foaming surface cleaners.
Sanitary SUS316L liquid pathways protect formula purity for body sprays and fragrance mists.
Line Integration Capability: This monoblock unit can operate as a standalone workcell or be connected with automatic infeed turntables, online propellant charging machines, checkweighers, and collection packing tables as your production volume expands.
Clients provide sample aerosol cans, specific stemless/butane valves, and liquid batches. We calibrate the vibratory chute track and sealing collet specifically to your components.
Continuous trial batches are executed in our factory to inspect valve feeding stability, dosing repeatability, and crimp depth/diameter before equipment export.
Every AL-QWX-ZP unit ships with dedicated backup wear parts, including filling head seal kits, crimping collet O-rings, and specialized pneumatic fittings.
Step-by-step video manuals covering starwheel changeovers, valve track adjustments, and routine lubrication maintenance are supplied along with engineering schematics.
