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A high-output automatic aerosol line integrating 12-head liquid filling, valve insertion, crimping and 10-head propellant filling at 100–120 cans/min.
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Key Specifications:
• Production Capacity: 100–120 cans/min
• Liquid Filling System: 12 filling heads
• Propellant Filling System: 10 filling heads
• Applicable Valve: Standard 1-inch aerosol valve
The AILE high-speed rotary aerosol packaging line is engineered for high-volume manufacturing of conventional 1-inch aerosol products. While our standard aerosol filling line is ideal for moderate outputs (40–60 cans/min), this rotary line replaces linear indexing with continuous multi-head rotary stations, minimizing cycle times and eliminating bottleneck pauses.
From high-capacity 13-lane container infeed, automatic mixing-ball insertion, 12-head liquid dosing, dual-head valve placing and crimping, 10-head propellant gas charging, to online checkweighing, full-submersion water bath leak detection, 12-head rotary button pressing, and 6-head rotary capping, the entire sequence operates in seamless synchronization.
The line employs a high-efficiency U-shaped layout to optimize cleanroom footprint and streamline operator monitoring across filling and packaging sections:
High-capacity unscrambler organizing 13 lines of mass-palletized empty cans into a steady single stream.
Accurately feeds glass or steel agitation balls directly into empty cans (essential for spray paints and suspension formulations).
Continuous rotary carrousel equipped with 12 positive displacement piston cylinders for precise, splash-free liquid metering.
High-speed iron valve sorter with 2 inserting heads, valve stabilizing guides, and 2 precision sealing crimping heads.
Rotary gas charging turret with 10 charging heads and dedicated booster pumps. Includes independent explosion-proof control cabinet.
High-speed load cell with rotary indexing starwheel and pneumatic rejection arm to eliminate under/over-filled cans.
Continuous chain submersion bath testing for micro-leaks under hot water, followed by integrated high-pressure air knife drying.
High-speed rotary presser seating spray buttons with vertical alignment without triggering accidental discharge.
Continuous 6-station rotary turret securely fitting plastic overcaps, followed by an 1800 mm manual packing accumulation table.
| Productivity | 100–120 cans/min (6,000–7,200 cans/hour) |
|---|---|
| Applicable Container Diameter | Ø35 mm – Ø70 mm |
| Applicable Container Height | 70 mm – 330 mm |
| Applicable Aerosol Valve | Conventional 1 inch (25.4 mm) iron/aluminum valves |
| Operating Voltage | 3 PHASE 380V / 220V; 50/60 Hz |
| Installed Power | 55 KW |
| Supported Propellants | LPG, DME, CO2, N2, R134a |
| Structural Material | SUS304 Body Frame with SUS316L Contact Parts |
| Layout Dimension | U-Shape (Infeed: 14,000 mm × Finishing: 18,000 mm × Width: 3,210 mm) |
| Standard Warranty | 12 Months Standard Commercial Warranty |
| Complete Engineering CAD & Air Consumption | *Full layout drawings and pneumatic schematics provided upon formal project RFQ. |
With automated ball dropping, this line handles solvent paints and metallic finishes with zero pigment settling.
Fast cycle times for mass-volume household and institutional aerosol room sprays.
Safe propellant handling and high volume for seasonal mosquito, roach, and fly sprays.
Engineered for high-throughput automotive lubricants, penetrating oils, and rust inhibitors. Learn more on our lubricant line page.
High-speed sanitary dosing using food-grade SUS316L fluid conduits for personal care brands.
Degreasers, carburetor cleaners, and foaming surface cleaners in standard tinplate containers.
Clients provide target cans, valves, buttons, and bulk liquids. We calibrate carrousels, valve chutes, and crimping collets specifically for your components before manufacturing.
We execute rigorous wet trials at rated speeds (up to 120 cans/min) according to our aerosol line FAT inspection checklist before export.
Comprehensive documentation including pneumatic diagrams, explosion-proof wiring schematics, and detailed video guides for quick mold changeovers and daily maintenance.
AILE offers remote online commissioning as well as dispatched mechanical/electrical engineers for on-site line installation, SAT testing, and operator certification.
Critical wear parts (crimp jaws, gas nozzles, valve pushers, seals) are packed with the shipment. Core replacements are held in stock for rapid international express dispatch.
